Preparing for plasterboard

Well it's been nearly 5 weeks since the last blog and this has been a result of slower progress on the build as things are being are being tidied up prior to plasterboarding and also being very busy coming towards the end of financial year in work (www.oldfieldsgarage.co.uk). I've also been back to the 90's on a friends Stag do. We also visited the Homebuilding & renovating show at the NEC last weekend, but I will write about that in another blog - some interesting ideas gained (some we wish we thought about earlier) and we've also found a few finishing products.

The slower progress I've just mentioned however, might not be as slow as I thought because I've just scanned through the last blog photos and actually we have done quite a bit (it has just felt slow).

We are very pleased with how level the screed finish is - which is exactly what we were hoping to achieve! It still won't be completely dry, but you wouldn't know from the how it feels on the top.

The external weatherboarding is completely finished - and we love it.I did underestimate the number of board slightly and we were 3 boards short. Fortunately because we used a local supplier (Powell & Co, Kingsland) we got it delivered as we needed it so it didn't hold us up. The only downside is that it isn't painted so we'll need to do this when we touch up the rest of the boards.

 Weatherboarding finished!

Oops a few boards short

We've also had the handles fitted on the windows and doors - again we are very happy with the look of them. The only drawback is that fitting the handles has uncovered a problem with some of the handles catching the frames (but this is going to be resolved middle of next month and then they'll be re-finished to rectify the paint finish issues straight after).

 Pewter door handles

Matching window furniture

In the last few weeks we've started and completed the insulation downstairs (a lot easier than the roof, which still isn't quite done) and it's now ready for the vapour barrier to be fitted. We've again used 100mm Kingspan Kooltherm, with the exception of a few areas where wiring made that difficult to get a good coverage and we've used Knauf frame insulation. Wherever possible we've topped the Knauf with  40mm Kingspan Kooltherm - it might be a bit over the top but as I've said before we aren't planning on ever moving so don't want to skimp on insulation.

If me doing any work makes it on't telly those 4 panels were what I was doing when it was filmed - anyone would think I saved some easy ones for filming purposes??!

My workshop by night

We've also taken delivery of the kitchen, not ideal timing - it either means we're a little bit behind where I thought we would be now or I was a little over enthusiastic on timescales! We'll need to work around it until the plasterboard is done, which isn't perfect (but at least a delay isn't going to hold us up when we need it I suppose?!). The kitchen delivery man told me "our house looks sick" which is a positive!

Kitchen in the bedroom

We've got the plasterboarding and drylining scheduled for the fortnight from 28th April, so just need to finish the insulation upstairs (I've left the worst bits until last), make sure all the noggins are in place ready for plasterboard and anything we need a good fixing for on the walls (like wall mounted TVs). We've also got to fit the sound deadening between the floors and in the stud walls. The stairs are due to be fitted on the 10th May - which is really exciting as well.

In the next week though the internal brick wall will be built, we've loaded the bricks out ready to go and we'll also have the plumber doing the final bits of first fix. We are also starting to organise the external waste/drainage and a bit more moving soil around in the garden. 

Weather dodging into the new year...

As the first blog post of the year, I'd like to start by wishing you all the best for the New Year. This is one of the most important years of our lives to date. Somewhere towards the middle of it we will be moving into our new home and in September we'll be getting married. Nothing like cramming a couple of major life events in, in a few months!

We've had some pretty awful weather over the last 2 weeks, when it's rained its really RAINED, it's been windy - VERY WINDY, but we've actually had quite a few dry days or afternoons complete with blue sky and the upshot of that is that we've managed to dodge the weather to do some work on the outside of the house that we weren't necessarily expecting to be able to do.

So it's been all hands on deck over the Christmas break, with no trades on site we've been busy ourselves and have had some help from my Mum & Dad and also the kids when they were up with us.

With the weather being kind in patches we've painted both the gable ends of the house (3 coats of paint, so that's finished), the front of the house under the eves, with 2 coats and the rear of the house 1 coat. Considering the time of year that's pretty good going! We've also managed when dry to move 85 x 6meter feather edge boards inside the house to dry and shifted most of the Kingspan K7 Kooltherm Roof Insulation upstairs, in the dry. Maneuvering around the scaffolding proved tricky, but we managed to do it. Keeping as much of the materials as possible dry at this time of year is critical to being able to get on to the next stage...

Kingspan K7 Kooltherm in the dry

75mm & 100mm K7 Boards laid out for easy access to cut and install

85 x 6 meter Larch Feather Edge Boards inside, laid out for painting or drying

I sourced 6 meter Baltic grown, Larch Feather Edged Boards from local Kingsland timber merchants Powell & Co. Excellent service and very helpful staff and being just 5 mins down the road from our home very handy! Once we'd moved all of the feather edged boards inside, we set about giving them a coat of paint. We had plans on doing them all, but due to a technical issue (um I spilt a tin of paint and when I tried to replenish it found out that the supplier was closed until January 2nd) we only managed to get a third of them painted and dried. Josh & Liv spent a day over Christmas mucking in and helping us paint a few of the boards. Giving them a coat of paint (or 2) now means that if and when they shrink on the outside of the building we won't be left with unpainted wood showing through (that tip was from John at Border Oak). We've now got more paint though so can crack on with those over the coming weeks. Our deadline for getting this done is the end of January. Weather permitting, the external timber cladding is scheduled to be fitted early February.

The first piece of Kingspan K7 Kooltherm insulation in place - quite a few more left to do!

We managed to get started on insulating the roof, but from what I've seen so far it's going to be a long process! Dad and Mum helped out and we've managed to make a good start, but with 175mm of insulation going into the roof (between the rafters), before the plasterboard on top - it means cutting every section twice. Something I've learnt from speaking various insulation buffs is that the aim of the game with insulation is to keep it continuous and free from gaps. Any joints between the front boards and the rear shouldn't be the same, overlapping and taping joints. The big and straight sections aren't too difficult, but the small intricate sections are time consuming and tricky.

Insulation taking shape.

If anyone else reading this is planning on Self Building, I'd say that you need to be flexible with your approach to the jobs you plan to do yourself - when it's dry, do as much of the outside work as you can, because once you've got the house in the dry you can always revert back inside.

Over the next week, we'll be carrying on with insulation, painting more boards and Boyd Scaffolding will be on site to take down the scaffolding - so we'll be able to see the house properly!

Thanks for reading this blog!

Tim